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The Benchmark

24 March, 2010 by James Lawther Leave a Comment

Curry

A friend of mine makes chicken curry for a living, he makes a lot of it, in fact he makes 2 tonnes of it an hour, he could keep most of Birmingham fed. The problem is that when you make that much curry, invariably you drop some.  Last year he threw away well over £1 […]

Filed Under: Blog, Operations Analysis Tagged With: benchmarking, best practice, cost saving, manufacturing, measurement, process control

Complex Coffee

2 March, 2010 by James Lawther Leave a Comment

I came across this youtube video for Baileys Coffee and I started to wonder, do Baileys actually make any money out of it? How much does the extra complexity cost them. First there is the product complexity: extra labels, different flavours, extra SKU’s… Secondly there is process complexity: change overs, work arounds, reduced forecast accuracy… […]

Filed Under: Blog, Operations Analysis Tagged With: complexity, manufacturing, marketing, video

What Can You See?

17 January, 2010 by James Lawther Leave a Comment

The manufacturing guys have a neat trick It is called an “Ohno circle”.  They paint them on the floor at different points in factories and then the team leader stands in the circle with a clip board for 30 minutes, writing down everything that he can see that doesn’t work.  He or she then spends […]

Filed Under: Blog, Employee Engagement, Operations Analysis Tagged With: back to the floor, continuous improvement, gemba, manufacturing, ohno circle

Spies Like Us

28 December, 2009 by James Lawther Leave a Comment

I have reached that age when for Christmas I am given socks, chocolates and paperbacks. I am half way through this year’s crop of paperbacks and found this quote in a John le Carre novel. “A desk is a dangerous place from which to watch the world” I learnt the same lesson working in a […]

Filed Under: Blog, Employee Engagement Tagged With: back to the floor, Christmas, gemba, manufacturing, monitoring

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